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Volume 12 (1866) (428 pages)

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Page: of 428

290 a — wil Seientific Lress.
Conmmenications.
a gas DEPARTMENT we luvite the FREE DiscussION of a
roper alone belng 1
ae licas and theories they advance.
\
Nay
[Written for the Mining and Scientific Press.] \
THE TRACTORY CURVE, AND THE
PROPERTIES OF GRINDING ag
Serr 11 ‘
} yt
BY .W. ‘pe @QoDyEaR,
i
if a Civil snd . Miniog a P Fi
‘
Ot thankMi. Rahdall for the compliments he has
been pleased” to bestow-upon me; and which form
so large a part of his receut witty and classic reply
to my first artiele upon the tmctory eurve nnd the
properties of.grinding plates; hut ns neither my
own scientifie aequirements, nor those of the nuthor
of tho Quartz Operator’s Hand Book, constitute .
precisely the question which I had proposcd to discuss, he will perhaps exeuse me for lenying this
-portion.of his. article unanswered. . a
“A will now first aeknowledgo nnd_ correct two,
errors into which I haye fallen, and for which my
only excuse is the faet that my former article was
rapidly written -last January, and that since that
date I have not looked at the subject farther than
simply to corrcet the “ proof” for the printer, till
my attention was again, called to it hy Mr. Rap.
dall’s reccut article. .
‘ These errors oceur in that portion of my article
relating to conical and curved grinding ‘surfaces,
and vitiate, of course, in certain respects the results’
which I obtained for sueh.
Tbe first consists in decomposing, as I have
done on page 162, the vertieal pressure at ony
point of eurved plates into two components, one
of which is. normal to the surface, and the other
parallel to the tangent of the meridinn curve. This
force should be so, decomposed that one of the
components is normal to the surface, while the
other one, lying i in the plane of the meridian eurve,
is horizontal, 7. e., perpendicular to the axis. This
‘horizontal component is then met and neutralized
by an equal and‘ opposite force coming from the
‘opposito side of the axis, where n similar deeomposition takes place. ‘Tho second error consists
in tacitly nssuming that the vertical pressuro per'
mnit of superficial area, npon any portion of tho
-curved surface, is cqual to the vertical pressure per
unit of area measured upon the projection of that:
isurface on a horizontal plane, z:¢., on a plane per‘pendienlar to the axis.
Having stated tbeso errors, I will now givo gen-.
eral formulas in whieh they are corrected, ond
which will he found to yield correet results. uo
Let a represent the angle included betweon the
exis; and the tangent tothe meridian curve at tho
point zy. Lct P, as in my first artiele, represent
‘the vertical pressuro per unit of horizontal arca at
‘tho circumference of the plates. Let P’ represent
the vertical pressuré per uuitof horizontal aren nt the
point x,y. Let P’’ represent the vertical pressure
ser unit of superficial area nt the point x,y. Let
P’’* represent the normal pressure per unit of superficial avea'at the same'point. Let s represont,:
‘as before, the length‘of any portion of the meridian
leurve. Let [email protected] the: exterior radiuSof the
«plates, and let frepresent the co-efficient of frietion.
The following relations then exist between these
quuntitics :,
(1) ea
@) 0080, a = oa
7a, * ad i em
3 p! — ae ey
4)., Ny — [pS ae er
(5) . Fs = the value; which P’ assumes when y =a. %For surfaces whose exterior radius is n, the following formulas are then general :
(8) Total vertical pressure,
7 afer hPY y Vf oss ii ; P! y ay
(7) Total normal pressure,
=2n Py Ba ag "
6) ‘otal foree of friction, rz ee
a = = 2 FP'y S ait
(9) Moment ofaftiedeny
= =f 2 AFP’ y? a,
410) Meahitiical effect, of fri a, ina single reyoai 72
Sadt pr
afi aePly
(11) Total _ effect in a aie rov guntion,
. ds
dy. ay ¥
y
For complete or entiro surfaces, the limits beee" ha = f4 Py
4 tween whieh theso integrals must be taken, are 0 and
a, and for ring surfaces, the inner radius nnd tbe
onter-radius.
In what follows I shall assume that P is known,
und is the same in all cases.
Now, when I use the phrase “‘ vertical wear,” I
mean by it. the thickness measured in a vertieal
direttion of the layer of material worn from the
plates by n given omount of motion, ond I still
maintain, and for the samo reasons as in my first
article, that uniformity of verticnl wear is n condition thnt does not depend npon the particular form
of tho grinding surfaee, hut is one of the necessary
conditions of grinding with solid plates of nny
form. If this bo admitted (and it scems so simple
as to be almost an axiom), it follows at once thnt
with flat plates of uniform hardness, P’ must vary
inversely as y, and that in order that P’ may he
constant, tho hardness of the plates must vary as y,
and in this artielo T shall nssume that the same law
holds for curved surfaees.
Weishach, now, expressly states that he assumes
the vertical pressure to be equally distributed. The
eases then whieh ho considers are those in which
tho hardness varies as y. For these cases P* is
eonstant and equals P, and with this value of P’ it
will be found that formulas (6), (9), and (10), as
given above, agree with all of his results. The
relative, grinding effects, then, fora siugle revolution with entire plates, whoso harduess varies as
the ordinate, are as follows :
(12) for flateplaics ie oe. oe. »6667
(18) for conical plates..... 7453
(14) for tractory conoidal plates. .1,0000
tho hight of the cone in (18) being A == > and
the weight of the plates being tho same in all three
cases. These results are given by formula (11).
If, on the other hand, the plato be of uniform hardness, then P* vnries inversely as y, and is cqual to
PP. Taking this valuo of P*, we obtain from
y
formula (11) tbe grinding effeet in one revolution :
(15) for flat plates......207 Pn’.
(16) for conicnl plates..20? Pa \/a® +22.
(17) for tractory conoidal plates.4 1? Pa? .
Or, velntively, taking as I have dono in (12), (13),
and (14), 2n? Pa? ns tho unit,
(18) for flat plates
(19) for conical plates
(20) for traetory conoidal plates..2,000
. 1,000
the weight of the plates in these tbreo cases being
the samo.
The pressure P né the circumference is tho same
in all six of the nhove cases; but in the last three,
where the hardness is uniform, the totnl pressure or
weight of tbo plates is twice as great as it is in tbe
first tbree eases where the hrdness varies as y. If
wo assume the weight of tho plates to be the same
in nll six cases, the pressure at the cireumference
will be only half as great in the last tbree cases as
in the first, and tbo ratio of grinding cffect will
‘stand as follows :
For plates whose hardness varies as y—
(21) flat plates.... ES ase +. ,6667
* (22) conical plntes. . . 57458
: (23) tractory cater ater -1,0000
"For plates of uniform hardness—
,; (24) flat plates..... APNE «50:0 »5000
(25) conical plates......+. ,5590
{26) tractory conoidal plates.. .1,0000
For ring plotes whose outer radius is n, and
avhose inner radius is ; » and whose total weight is
the same ns that of the entire plates just gorsiddered,
these ratios will stand :
For plutes whose hardness varies as y— ‘!
(27)Pilatiplatetemern 0.. 71222. (28) conical Muites, oem. . ceBIC 6 ,8075
(29) tractory conoidal plates.. . 1 10000"
For plates of uniform hardness—
(30) flat plates....8.0+00++,6667
(31) conieal plates....... 57453
(82) traetory conoidal piutes MN 1,0000 1
and for— asics . ”
: (33) Rondall’s Patent Grinding
EBLILES ere. ee 37300
In my first articlo (page 210) I gave certain
ratios for the grinding effect of ring plates, snpposi} ing the vertical pressure at tbe eirenmferenco to be
the same in all cases, the total weights of the
plates being different of course. Thoso ratios for
the flat plates were correct-under that supposition,
though, ns I have alrendy stated, they were ineorreet for the conical and tractory conoidal plates.
The result there stated for Randali’s Plates is also
incorrect, for the following reason hh, the calculation hy which I obtained it _on~page 178, T-committed one of Mr. Randall’s “school-b vitor)
in assuming thnt the pressure at any point of the,
surfaco of the inner ring was equal to the pressure
at its onter circumference, multiplied bys zl user
Sy
forme is, in faet, equal to the latter’ saultigigd .
by 22 ay’ and with this correction, the resuilt which I
gnve as 1,4444, will he found to Ye 1,3333. Le
corrections for the other cascs are simple, and are.
given dircetly by formula (11). I have nowexplained and corrected my errors.
Mr. Randall eomplains that in my first article I
did not tell the wholo truth, inasmuch as I did not.
state comparative results for plates of equal weight,
instead of for plates having equal vertical pressures
at the circumference. Ihave now, therefore, conformed myself to his standard in this respeet, and
the results in this article from (21) to (83) inelusiye: .
are for plates whose total weight is iu all cases the’
same, viz.,1 Pn?. The vertical preseures per nuit
of horizontal aren at tho circumference, iu. pied
cases, are as follows
For (21), (22) and (23).....0.P.
For (24), (25) und (26).... a ' PB
For (27), (28) and (29)..... 4 P.
For (30), (31) and (82)... _ :
Foye (3) caesar bemecerrarcs ctor a:
By eomparing the above results with Mr. Randall’s recapitulation, on page 260, it will be seen
tbat we now agree with reference, first, to tho mu,
tual ratios for entire plates of equal weight nmong
themselves, and second, to the mutual ratios for ring
plates of equal weight nmong themselves, but that we
still disagree as to the ratio between entire plates .
and ring plates of the same weight. The reason of
this is.that in Mr. Randall’s discussion, whether he
knows it or not, he hns not taken the conditions
such that the total weight of his ring plates js the
same as thnt of his entire plates; hut he has taken
his ring plates sueh that their total weight is equal
to tho weight of that portion of his cntiro plates
which would be left if a circular portion whose’
radius is wero removed from their center. Tho
total weight of his ring plates is, therefore, equal to
; of that of his ontire plates; and if his numhers
for ring plntes he all multiplied by z tho corresponding plates will then all havo the samo
weight, and our numerical results will agrce
tbroughout.
I had supposed that in my first article I had at . :
Icast made my meaning so clear thnt a mathematician could not well misunderstand it; but I find
that Mr. Randnll has done so, and there are in his .
article some flagrant misrepresentations that I cannot allow to pass uunotieed.
In speaking of the secondary eurve which I discussed, ho says: “Mr. Goodyear errs in premising . ’
that the wear to the plates takes place” (the itnlies are mine) ‘in the direction of the normal reekoned from the point of tangeney.’”’ I premised no
such thing. By referring to page 162, he will see
that I use tho words, “whero this wear would
actually take place, if it could tnke place nt. all,”
and the wholo tenor of my articlo went to show
that such a wear could noé tako plaeo at oll, I
discussed tho seeondary eurve, because I thoaght
it involved in the proposition on page 103 of the
Hand Book. If Ihave misunderstood tbo author
upon this point, I regret it; hut I submit that tho
man of straw was not entirely of my own ereating,
and that the proposition referred to, if it means
anything as there stated, may justly be taken to in.
yolve the idea of this very wear which cannot take
place, and, consequently, of ‘the “secondary, eurye
which I discussed.
" Again, on page 259, Mr. Randall says “ 1 Pa? is
tho volume or size of the plate whieh Mr. Goodyear tells the pnblie has for its grinding effect
29° Pn* .” I did not tell them this; but I told
them (and tho stntement is true) that, with circular
plates of equal radius, aud having equal vertical
pressures (P) nt the circumference, the grindiug
effeet of plates,’ whose, hardness is uniform, is
22 Pa}, while if the hardness vary as y, it is
4
=n? Pa?. I distinetly stated, too, (and Mr. Randull has quoted the statement, with_an nceompnnying question that seems to me absurd, considering
tho clenmess with. whieh«I stnted the standard of
eomparison which I was using,) that in these two
cases the otal pressure or weight (corresponding
to what Mr, Randall here calls the “ volume”)
was greater in the ono case than in the other. It
is, in faet, twico as great,
Also, on page 260, Mr. Randall says: “ Mr.
Goodyear wodld show by his (fgures)-that a
plane plate of uniform hardness will grind fifty
per cent. more tlian a plate of the same size
and, werght2 (the, italies are mine) “ and hardness‘at the eircamference, and which deeresges
‘ius hardness toward, athe eénter ‘in thé ratio of
. the deereuse of ‘the radius.” ‘This is not what
I said or dttempted to show. It would not be
true. What I did say-will be apparent by referring to my article, and I was viele upon this
points 4;
On the same page lie says: “ z= tells us
that the entire plate of any of the forms eonsidered will grind more than the corresponding
ring plate of the proportions given, which I
have proven by the authorities and demonstration to hen misstatement. He tells os that
the plane plate of uniform hardness will grind
more than Randall’s Patent Grindivg .Plates,
which statement is doubly refuted.” Two more
misrepresentations of the same kitid! I mado
no such statements lor ‘plates olvequal weight.
I made them only for. plates having equal
pressures at ‘the eircumference, nnd for such
plates hoth statements are trae, My comparisons throughout that articlo were for equal
pressures at the circumference, and not for
oqual weights of the plates, and I said o then.
Mr. Randall's solntion of the problem of
plane and conical grinsling plates, on page 260,
if I understand it, tacitly admits the principle
of the distribution of pressure which I have
Fennnciated; for otherwise, his. proportion,
“S$: .V:: EB: G” could uot hold trae for
solid plates.
He is approaching-tho truth.He has elready corrected various-errors in the Hand
Book relating to ring formed plates; and when
in his calculations and statements of comparative results he makes his ring plates really of
the sume weights his eutire plates, he will he
bearer right than he has been yet.
If. it. would oof he saying too much, however, I would snggest that his demonstrations
would be ug clear and no less elegant if he
would not confound volume with pressure. The
yolome of a solid of uniform density is, of
course, proportional to its weight and to the
total pressure: produced by that weight ; still,
when dealing in fact. with pressure instead of
. volume, it 1g just as easy to say “ pressure,”
and in some cases it is less likely to lead to
indistinct and, possibly, erroneots ideas, His
misunderstandings and misrepresentations of
my clearlyexpressed meaning evidently arose,
witlf one exception, sdlely from his confusion
. of the ideas of volume and pressure. ., ’
“It will be seen from what proceeds that I
now admit that differently-formed plates of
equal radii, hardness, and weight produce very
different amounts of ‘grinding effect inn singlo
revolution. ‘The tractory convid, however, ‘by
no means gives n maximani of grinding effect
nuder these conditions. ‘Ihe expression for
thé grinding effect of the cone isa function of
Phy the hight of the cone, and by increasing h,
we can inerease without limit the theoretical
. grinding effect, while still preserving the same
. weight, eté., of the plate.
But there is another point upon which I
must say a few words, though Mr. Randall
does not wish it “ logged into ” the question,
‘aud that is power or mechaniéal effect.
‘Lhe point which I had proposed to discuss
was not simply the relative amount of grinding
effect produéed by plates of dilferent forms. It
was the broader qaestion of the relative advantages in the grinding effect to be derived
from differentiy-lormed grinding surfaces, and
into this question the element of power neces‘sarily enters.
“It will he seen that formula (10), which gives
‘the mechanical effect or power eonsumed by
the friction:in:a single revolution, and formula
11), which gives the grinding effect, pre identical, with the exception of. the. coelficient of
frietion f, which is constant, and as there
formulas nore geueral, the: law is also generul,
whatever bo the form of the grinding surface,
that the mechanical effect: or power expended
is directly proporlional to the grinding effect
produced.
Mr. Randall, on pasé'260, after first objecting to any consideration: of the: element of
power, says: “ No mention iu that work (the
Hand Book) is made of power in connection
with grinding effect. It requires no demonstration to prove that it takes more pozer to
reduce ten tons of rock than it does to reduee
one to the samo degree of fineness from the
same condition at first. Any school-boy can
tell us that, saying nothing of practiced miners
and mechanics. What*was claimed, and is
claimed, and is true, is that the tractory formed
pan will do very mach more work than cither the
flat or conical pan-of ithe same weight, andi I
will uow add do the samo anlount of work at
a less expenso of power.”
The Hand Book, indeed, makes no mention
of power, und, therefor 2; (in addition to its
other errors,) the whole character of its dis