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Collection: Books and Periodicals > Mining & Scientific Press
Volume 17 (1868) (428 pages)

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Page: of 428

The Mining and Scientific Press.
Mechanical,
Melting and Casting Wrought Iron.
An experiment was tried some years ago,
at the Mersey Stecl Works, in England, of
fusiag wrought iron, with the view of casting iato snch shapes as cranks, eross-heads,
aad other formsdiflicult to forge, but which
were required by engineers. Tho oxperiuient succeeded admirably, so far as to obtain most excellent castings; but it was
found that such deterioration took place in
the structure of theiron, when passing from
a fiuid to a solid state, as to render cast
wrought iron but little snperior to ordinary
east iron.
These experiments were undertaken while
Mr. Bessemer was engaged in his early oxperiments, and it was especially noticed that
the fracture of the cast wrought iron prosouted a very similar appearance to the Bessemer steel] ingots when broken. It was
found that crystallization took place iu the
same mannorduring the cooling of wrought
iron, as ordinarily takes place with othor
substances when passing from a fluid toa
solid state. The heat required for melting
wrouglit iron is vastly greater than that required for melting east iron; aud is obtained only with greatdifliculty, even in the
best constructed furnaces, Scrap iron of
the best qnality was nsed for these castings.
Although tho experiments resulted in au
utter failure, so far as the main object of
their undertaking was concerned, they neyertheless led to tho development of a fact of
much in portance in connection with heavy
forging operations.
The idea was cnrreut at this time, that
large masses of wrought iron, from long
continued heating, have a tendency to erystallize, and lose the fihrous quality peculiar .
to that kind of iron—an idea under which
Mr. Nasmyth’s experiments for construct
ing forged cannon of large size, had just
before been abandoned. It was supposed
that the great length of time employed in
heating such large masses, and subsequently
in forging and shaping them, gradually
produced the change from a fihrousto crystalline texture.
The experience gained in making wrought
iron castings, during the experiments at
the Mersey Stecl Works, developed the
frue cause of the crystallization of such
iron, wheu brought about hy furuace operations ; and the subsequent successful production of forged masses, much greater in
size than those operated ou by Mr. Nasmyth,
have practically demonstrated tho incorrectness of the former theory. Tho real cause
of the change in the texture of the iron is
due to overheating. In heating such large
masses, the fires are urged too rapidly, so
that the outside first, and subsequently the
whole mass of the forging, is reduced to a
pasty or semi-fluid condition. When such
a degree of heat is attained, the fihrous
structure is inevitahly destroyed, and, in
the process of cooling the mass, crystallization inevitably takes place. The iron, under
such circumstances, is sometimes said to be
“‘hurned.” The degree of heat which will
produce this change is much greater than
that required for forging.
True, wrought iron, when subjected for
a long time to constant alternations of heat
and cold, will lose its fibrous structure,
much as it does when suhjected, for a
lengthy period, to constant vibration—for
heat is nothing but another mode of setting
the particles of iron in motion—but a gsimple continued condition of heat, however
great, short of complete or partial fusion,
will never produce any material change in
the structure of wrought iron.
Inon ror Guinpino Purrosrs.—Grindiug with a cast iron wheel at high velocity
is a process successfully conducted at many
shops, and which has heen found to be
both economical and efficient.
83
Tenacity oF Meraus axp ALLoys.—The
following experiments have been made to
test the tenacity of metals and alloys, with
the annexed results. The tension was ohtained by tho uso of a winch, and measured
by a spring balance. ‘The wires used were
donble, gauge No. 23:
Breaking strain for dow)! wires,
ander 7 Ih
Iron. .
Tin-lend
Tila copper all
Copper-tin alloy (12
Gold copper aifoy.
Silver-platiuunt alloy
MCC sever eurctscace cereus
Testixo Streams Bormers,—Prof. 8S. W.
Robinson, of tho University of Michigan,
proposes to the engineer who wishes to dotermine the pressure to which his boiler
ean bo worked with safety, the following
very simple process: Lettho boiler be filled
entircly full of cold water, even to tho
throttle and safety valves, and all closed
tight to prevent any escape. Now, by lightfing a fire under the boiler, tho water will
be gradually expanded, and producea pressure suflicient even to rupture tho iron before the temporaturo of the wator arrives
at the boiling point. While the pressure is
increasing, let tho steam gauge or pressure
indicator be watched; and when the test
pressure, which may be twice or more times
as great as the working pressuro, is reached,
a portion of the water may bo allowed to
escape, and the pressuro reduced. The
pressure results from the fact that water expands more by heat than iron, at a corresponding temperature. The process given
above is atteuded with as much safety as
tbe use of the hydrostatie press, unless the
water be heated over 212° Fah,, which
would not be required unless the hoiler
leaks. Below this temperature no disastrous
cousequences wonld follow, even if the
boiler should be torn asuuder, inasmuch as
explosions result from the sudden expansiou of gases or vapors.
Sctentifie Miscellany.
CuAaMPaGse, ETC., From PerRoLevs.—
The fact is well kuown that Berthelot, long
since, has succeeded iu forming alcohol
from tho nnion of olifiant gas with water.
Later experiments with the marsh gas sorics of hydrocarbons havo also resulted iu
tho production of an alcoholic beverage.
it should bo known that all productions of
this character, from inorganio substances, although identical in composition with thoso
derived from organisms, novertheless possess
certain properties quite unlike the latter—and properties, too, which totally unfit
them for being taken into the stomach. In
these days of adulterations, however, it
may be useless fo warn those who may requiro alcohol for medicinal purposes against
the use of any decoctions containing spirit
not made from sugar, grain, or the grape,
from the fact that the real safeguard against
this class of adulterations lies in the circumstance that no chemist has yet succeeded in producing from hydrocarbons,
aleohol at as low cost as it can be made
from Indian corn; and further, in the probability that the large area of land now being devoted to vineyards will result in the
production of mild wines much cheaper
than “doctored” dilutions of eorn whisky,
constituting the imitation.
Foruation or DEnprrres,—At a recont
mecting of the Royal Geological Society of
Ireland, Dr. Emerson Reynolds read a
paper ‘Ou tho Formation of Dendrites;” an
abstract of which we find published in the
Loudon Chemical News. He had some years
since noticed that when solutions of salts,
ete., were placed npon a plate of elean glass,
and the glass placed between/the poles of a
Rubmkorff’s coil, the salts gradually work
Tuer Loss or Power by THE Cranx.—The
erank is simply a mechanical medium of
transmitting motion, or rather of transmitting tho direction of powor. No loss of}
the power has ever beeu discovered by the .
uso of this means, and no real advantage)
gained by the substitution of other means.
of changing rotary into rectilinear motion,
or vice versa. Practically, the speeulative
objections agaiust the crank with the experiments based on them have never produced
auy device superior. The continued hattle
carried on against the crank, as a means to
the end in view, has always ended in the
disconititure of the aggressor; the hest
method would seem to he to produce a new
device and prove its superiority to the
crank. The discovery will be welcomed by
every earnest and honest mechanic.
Corrrr anD Iron may be smelted together in almost all proportious, but it appears to he douhtful whether any homogeneous alloys can be produced. A small}
quantity of iron, added to hronze or brass, .
causes a considerable increase in tenacity.
Malleable iron or steel, containing copver
to the extent of 1.45 or 0.5 per cent. shows
symptoms of red shortness, which become
decided with a larger quantity.
Ratuway Resistance.—The resistauce of
a railway truck is ahout 7 Ibs. per ton of
gross load on a level ; on an incline of Lin
20 the resistance per ton will be 7 Ibs. and
one-twenticth of the load ; on an incline of
Lin 30 it will he 7 lhs. and one-thirtieth of}
the load, and soon. At a fair walking pace
a horse can maintain a steady pull of 180
lbs. to 200 Ihs, on his traces. Jor a short
distance he can pnll much more than
200 lbs.
Worxine Incurmep Pianzs,—Within the
last few years rolled hoop iron has heen
substituted for wire ropes on some of the
inclined railroad planes, in the Atlantic
States, and have been found to work well.
They appear to possess quite as much durahility as the ropes, while the first cost is
much less.
Serer Iron Canreys. — Minneapolis,
Minn., has produced a sheet iron chimney
over the surface of the glass in henutiful
moss-like forms, which in many cases were
characteristic of the componud contained in
solution—the state of dilution at the same
time having cousiderahle influence. The
author proposed to call them ‘electric cohesiou figures.” To produce them we will
say thut a drop of a solution of cyanide of
potassium is pnt in the center of a plate of
glass, which is then placed npon a sheet. of
tin-foil. One pole of the coil is then
brought into contact with the foil (it is immaterial which), and the other pole is placed
in the center of the drop, immediately on
passing the current tho solution begins to
creep over the surface of the glass in mosslike convolutious. The dendritic markings
on minerals, the author helieved, were
formed uuder a similar condition. He exhibited a heautiful manganous dendrite
taken out of the muscum. It was a’slab of
concoidal limestone, and in Dr. Reynold’s
opinion illustrated his electrical explanation conclusively. There was originally a
flaw in the limestone which was exactly at
right angles with the plane of cleavage.
Through these flaws, as was evident hy the
marks, the manganous solution had percolated, and had perhaps ultimately been the
means of making the stone part in two,
not, however, iu the direction of the flaws,
hut in the plane of cleavage. The dendrites
which were formed upon the surface, in this
case were produced from the well known
fact, that the two surfaces, at the instant of
their separation, are in opposite electrical
conditions, This phenomena may he illustrated to a certain extent, hy insertiug a
drop of the fluid into the interstices of a
the plate, the dendritic forms are shown.
To fix them, the author dusts some finely
dried pigment over the surface of the still
moist plate, and then fixes this by some
transparent varnish.
Tue Scrence or Frorr Syrurs.—There
is a fact of considerable importance which
should he considered by persons engaged
in preparing prescrves: Cane sugar, by
long hoiling, is turned into grape sugar,
and thus loses one-third of its sweetucss.
Grape sugar is less soluble than cane sugar,
and when fruit juice has been sweetened
and boiled for a long time, the grape sugar
separates in the form of white crystals, and
the juice is found to be deficient in sweetness. which is made of three sheet iron cylinders, the space between the outer and second one being filled with ashes, thus securiug
safety from fire. It is lightcr and safer
than brick.
being bnilt at Ballston, N. Y.
hoiled hy itself until brought to the proper
consistence, and after it has become lukewarm, add the required quantity of white
or loaf sugar. It will dissolve quite readily, and two important ohjects will be attained: First, a saving of sugar; second,
from any of the effects of fermentation.
plate of mica, and then, on suddenly parting.
to obviate this, let the fruit juice he!
Coton or Sux-Spors,—Before the Man“. chester Philosophical Society, at a meeting held April 14th, 1868, Mr. S, Broughtou said that, on recently observing with
high powers a gronp of fine spots on the
snu, one of which was of considerable magnitnde, it occurred to him to remoye the
dark glass, and by keeping tho eyo much
beyond the foens of the heating rays, and
at such a distance that the spot ulmost filled
the apparent field of the eye-piece, to see if
any phonomona, could bo observed different
from those seen tarough the dark glass.
Tho spot was at oneo scen to bo of a dark
red ; but thinking this porhaps might bo
from the strong eontrast of color, he attached a disk of plaster of paris to the teloscope, and projected tho image of the spot
on it. On looking at this with a eommou
pocket magnificr, the image was ohserved
to bo a dark blood red, althongh the observatory was not darkened, and the disk
merely shielded from the direct rays by an
intervoning obaque suhstance. If these
observations are confirmed, it will oorroborate the opinion long held that the spots
are not black, but appear so by contrast,
and, as it would seem, from the intervention of the colored glass.
Sizp or THE Srars.—How large are the
stars, and are thoy alike, or do thoy differ in
size? Itused to be conjectured that they
are of somewhat similar magnitude, presumably about as great asoursun, and that
the differenees of apparent size are due to
differences of distance; but when astronomers came to discover that some of the
smaller stars are’nearest to our system, this
idea fell to the ground. A German computer has now, however, ealculated the
actual dimensions of one particular star,
and finds that its mass is rather more than
three times that of thesun. The star in
question is of less than the fourth maguitude—a eomparatively small one. What,
then, must be the size of those of the Sirius
and Aldeharan class? The reason of its
selection for this determination was, that it
is one of the components of what is ealled
a biuary system—two stars revolving about
each other, like sun and planet—and the
motion of the memhers of such a system
afford data for the computation. The star’s
distance from us is a million and a quarter
times that of the earth from the sun, so
that light takes twenty years to travel hither
from it.
Aorion or Water on Leap.—Prof. Bottger, inquiring into the cause of the action of distilled water on lead, has found it
to be due to the presence of carhonate of
ammonia, and not, as is usually ascribed, to
the air dissolved in the water. After haying heen boiled fora time, distilled water
will not attack the lead until after 2 considerable exposure, when a reahsorption of
ammonia and carhonic acid from the air
where they are always present, may he supposed to have taken place. Bottyer has
further found that the alloying of the lead
with a small amount of tin protects the
former from being acted upon, and this fact
suggests the advantage of purposely introducing a little tininto the metal from which
lead piping is to he manufactured.
Sincuuar Faor.—The Engineer notices a
singular fact in relation to the behavior of
the steam engine employed to drive one of
Mr. Wilde’s electro-magnetie engines. It
appears that whenever pieces of iron rods
or wires are placed in the circuit to he
heated, the engine slackens speed when the
metal hegius to redden, the resistance to
the action of the engine perceptibly inereases in proportion as the heat of the
metal increases, aud it is only hy the constant care of the engineer that a uniform
rate of motion can he secured.
Tar Lava or Vesuvius. —M. Silvestri observed the eruption of Vesuvtus in December last at maximum activity, and analyzed
many of its volcanic products. The lava
is dark gray, and sometimes greenish or
reddish on the surface, has a crystalline
structure, and exerts an energetic action on
the magnetic needle. He classifies the lava
in three kinds, varying in density from 2.46
to 2.81. One compact variety contained
about two per cent. of water. Three distinct sublimates were found composed
mainly of chloride of potassium and sodium
and traces of copper. The greenish-brown
suhlimate coutained 9.85 pex cent. of copper.
New Crmican Discovertes.—Dr. Hoffmann has announced the discovery of a new
acid, which hears the same relatiou to napthaliue that acetic acid bears fo marsh-gas,
A short time since the same eminent chemist communicated to the Royal Society the
A ONE-HORSE powcr paper steamboat is. the actual preservation of the fruit free! discovery of ‘“‘the mustard oil of the ethyl
series,”