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Volume 24 (1872) (424 pages)

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Page: of 424

January 20, 1872. ] SCIENTIFIC PRESS: 35
IM ECHANICAL ‘PRoGRess
Machine Puddling a Success.
No improvement in modern days has
been more earnestly desired by the iron
trade thau a successful, practical machine puddler. The attainment of such
an invention can not be considered of any
lvss value thau the Bessemer process of
making stecl. Varions devices have been
tried with greater or less snecess, the most
promising of which have been based upon
the principle of employing a rotary chamber iu which to perform the work. Sueh
devices have been tried both in this couutry and iu Europe, and have besn found
perfectly practical with ths single cxception of the difficulty attending the procurement of a durable lining for the
chamber.
During the past year, snecess in this
important particular has been claimed hy
a Mr. Danks, of Cincinnati, who las devised a lining which issaid to fully meet
all reasonable requiremeuts. Mr.
after putting suelis furnace into succcssful operation in Cincinnati, went to England, of which country ho is a native, and
explained his process in an elaborate papsr,
read before the Iron and Steel Institute.
His deportment was such as to securo the
confidence of that association to such an
extent that it appointed a committee
of experts to return with bim and
thoroughly examine into ths merits of the
alleged invention. This commission left
England early in October last, taking with
them abont 40 tons of different kinds of
English pig-irons, (such as they had unsuccessfully experimsnted with,) to be
operated on as a crucial test. This commission has telegraphed to England, as
stated in onr issue of last week, that they
had fonnd the invention a complste success, a resnlt which will at once insure its
general adoption in Eugland and on the
Continent.
The Dank's Furnace,
Aside from its obvious general mechanical
arrangement and construction,consists of rotating upon a horizontal axle ono end ofa
chamberwhich communicates with afnrnace
in which the flamsis urged hy fan-blasts,
and the other with a flue; this latter heing
closed by a detachahle head while the apparatus is in use. Tho rotation of the
chamber, duly charged with molten pig,
of courss insures the requisite movement
of the metal, and consequently the results
commonly obtained hy the action of the
puddlsr’s tool. At the proper stage of the
process, tbe head of the chamber is taksn
. off, the flue moved asido out of the
way, and a large fork suspended from a
eraneis thrnstin. A few turns of the chamber then causes the ball to adhero to the fork,
and the latter hsing withdrawn conveys tbe
ball to the squeezing machinery. The
method of lining this chamber is described
as follows:
“The foundatiou for the lining consists
of a mixture of pulverized iron ore and
pure lime, worked with water into the
consistency of a thick paste. Upon the
complstion of the initial lining, a quantiof pnlverized iron ore, about one-tifth of the
total amount required to lino the apparatus, ia tbrown in, tbe furuancs is heated
and mado to revolve slowly until the iron
is fonnd to be completely melted, when
the apparatns is stopped. That part of
tbe molten iron which has not been consumed by glaziug the initial lining surface runs to the lowest level of the furnaco,
and there forms a pool, into which thsre
are puta number of small and largo lumps of
irou ore ofsuch dimensionsas will bs reqnired toallow the said lumps to project over the
surface of the liquid ore by from two to
six inches, This part of the lining is
allowed to set, when afresh quautity of
pulverized ore is thrown in. The furnace
is again mado to rotate slightly until the
newly added ore is liqneticd, whsn
the apparatus is again stopped, and the
pool fillsd with lumps as hefore. The operation is continued iuthis way until the
whole of the vessel is properly liued.
From 2 to 2% tons of iron ore are required to line a 700 Ibs. furnace.
The London Mining Journal in alluding
tothe reported success of this invention,
says: ‘‘Tho news appears too good to he
true. The problem will, howover, soon
have its solution. We shall then know if
in the United States there is at work a rotary puddling furnace which, although
not very diffsrsnt from that with which
Mr. Menelaus has been experimenting, yet
has distinguished itself with important
difference of having heen a succsss, while
the British machine cannot be so regarded.”
Our cotemporary has ere this found the
“news” beth “good” and ‘‘truc,” and ths
meeting of the Iron and Stecl Association
before whom Mr. Danks read his paper,
already referred to, will become, as the
Journal said it would, if the expectations
thus raised were realized, ‘‘more msmorable in the history of ths iron trade than
that meeting in Cheltenham, at which Mr.
Bessemer read to the British Association
his famous paper, will prove to the steel
trade.”
It thus appears that this American invention is destinsd to take its place foremost
among the improvemeuts adopted by the
greatest iron-making country in the world.
The real value of ths priuciple is shown
not only in the doing away of ths severe
manual labor in ths puddling operatiou,
but also in theproductiouof larger ballsat a
single heat than could be done by the old
msthod; in an iucreased economy of fuel,
and a greater yield of iron from a given
grade and quautity of ore. In the furnaess at Cincinuati, puddled balls ranging
from 650 to 1,000 pounds are convenisntly
made, and no special difficulty appears to
have been met with in forming iuto a
siugle ball the product of a heat of 1,400
pounds.
Theironischarged iuto tho furnace eithsr
in a solid or molten coudition. Whsn
charged in the shape of pig-iren, the melting down oceupies from 30 to 35 minutes,
during which a partial rotation is given to
the furnace from time to time in order to
expose equally all sides of the charge to the
flame. When the whole of this is thoroughly melted, the furnace is made to rotateonly onceortwicepsr minute during the
five or tsu minutes, in order to obtain the
most perfect action of the cinder upon
the molten iron. But this article has already hecome quite too long to admit of
any further details of the process at this
time.
Ponverzzep Furr—A Serriove DrawBAOK.—An ‘‘eminent engineer,” who has
had some expsrience in the use of pulverized fuel, says that although perfectly successful at first, it grew gra@ually unsatisfactory from the glazing produced upon
the flues, grates, etc.; the percentage of
silex, etc., wbich in ordinary stoking and
burning is carried off as slag and refuse,
heing carried against the throat, etc.,
hrings on a vitreous diptheria which is
fatal to tho flues. It is intimated in reply
that in the use of this kind of fnel, much
will of course depend upon tbe character
of the material. If the refuse is easily
vitrified, then the result described may
possibly occur; but, if the refuse is not
easily vitrified, it will he carried out of the
chimney in the form of dust. Pulverized
fuel has heen successfully used by several
establishments for a year or more, and
is no doubt the most economical way in
which coal can be used, when the ohjection
above referred to does not interpose. By
reference to anotber column it will he sesn
tbat the principle is ahout to be introduced into one of the principal machine
shops in this city.
InPROvVED CoNSTRUCTION OF SHEET-IRON
Sraces.—Shest-iron stacks, especially for
heating and puddling furnaces, are now
being made in ssparate rings, instead of
one whole Isngth as formerly. Eacb ring
has a hand of flat har-iron—horseshoe har
—ahout two inches from the lower edge,
firmly riveted, and by which each is supported as it fitsinto and rests on the edge
of the one next below. By making the
stack in this way in short ssctions, it can
be more conveniently erected, and also can
be repaired by renewing any worn-out part
or burnt section at less cost and much Isss
lahor than when otherwise constructed.
SPrep oF OcEsn STEAMERs.—The steamship Oceanic, of the new “ White Star”
line, during a late trip from New York to
Liverpool, ran 384 knotsin a single day,
which is spoken of hy soms of the newspapers as heing the greatest distance ever
made in twenty-four hours. This, says
the American Artizan, seems to be a mistake, for we find hy referenco to our records of the passages of steamers, that the
City of Baltimore, of the ‘‘Inman” line, ran
385 miles in twenty-four hours, in the year
1866.
Tron SHie-BUILDING IN THE UNITED
Srates.—No iron sbips were built in the
United Statss in 1867. In 1868 six small
vessels wsre constructed, having an aggrsgato of 2,800 tons; in 1869 ten were built,
of an aggregato of 4,58£ tons; in 1870
fifteen, with an aggregate hurthen of 8,281
tons; and in 1871, up to ths middle of No
vemhsr, twenty were constructed, measuring an aggregate of 15,479 tons. Of the
twenty iron vessels built during the year
ending January 31, 1871, nineteen were
steamers,
§cientiric Proaress.
The Force of Life.
Thers have been writers who aflirmed
that the pyramids of Egypt were the produetions of Nature. We now regard them
as the work of men’s lands, aided hy machinery of which uo record remains. Tho
blocks iu this case were moved bya power
external to themselves, and the tinal form
of the pyramid expressed the thought of
the human builder.
Let us pass from this illnstration of
building powsr to another of a differsnt
kind. When a solution of commen salt is
slowly evaporated ths water disappears,
but the salt remains behind. At csrtaiu
stages of concentration particles, or melscules, as they are called, begin to deposit
themsefves as minutesolids, so minute, indesd, as to dsfy all microscopie power.
As evaporation continues, solidifications
goss on and we finally obtain a mass of sult
of adefinte form.
What is this form? It sometimes seems
as a inimicry of the architecture ef Egypt.
We havs little pyramids, tsrrace abovs terace forming a seriss of stepe resembling
thoss of ths pyramids. Ths human mind
is as little disposed to look at these littls
salt crystals without further question as to
look at the pyramids of Egypt without inquiring whence they came. How, then,
are those salt pyramids built up?
Guided by aualogy, we may supposs
that swarming among the constituent molecules of the salt there is an invisihle population, guided and coerced by some invisible master, and placing the atomic blocks
in their positions. This, however, is not
tho scientitic idea, nor do I think your good
sense will accept it asalikely one. The
scieutific idea is that the molocules act
upon each other without the intervention
of slave labor; that they attract and repel
each other at definite points, and in certain
differeut directions, and that the pyramidal
form is the result of this play of attraction
and repnision. While then the blocks of
Egypt were laid down hy a powsr external
to themselves, these molecular blocks of
salt are self posited, being fixed in their
places hy the forces with which they act
upon eacb other.
I tako common salt as an illustration,
because it ie so familiar but almost any
other suhstance would answer equally well.
In fact, throughout organic Nature, we
have this structural energy ready to come
into play. It ispresent everywhere. The
ice of our winters and of onr polar regions
is its hand-work, and so equally are the
quartz, feldspar and of mica of our rocks.
This tendency of matter to organize
itself, to grow into shape, to assume dsfinite forms in obedience to the definite action of force, is all-pervading. It isin the
ground on which you tread, in the water
you drink, in tbe air you hreath. Incipient life, infact, manifests itself throughout
the whole of what we call inorganic Natnre. ‘
The forms of minerals resulting from
this play of forces are various and exhibit
different degress of complexity. Men of
science avail tbemselves of all possible
means of exploring this molscular architecture. For this purpose they employ as
agents of exploration, Jigbt, heat, maguetism, electricityandsound. Polarized light
is especially useful and powerfulhsre. A
beam of such light, when sent into the
molecules of a crystal, is acted on hy them
and from this action we iufer with more or
lsss clearness the manner in which the
molscules are arrangod. The diffsrence,
for example hetween the inner structure
of a plate of rock-salt anda plate of erystallized sugar isthus strikingly revealed.
And now let us pass from what we. are
accustomed to regard as a dead minsral,
to a living grain of corn. When it is examined hy polarized light, chromatic phenomena similar to those noticed in erystals are ohserved. And why? Because
the architecture of the grain resembles in
some degree the architecture of the crystal. Inthe corn the molecules are alsa
sst in definite positions, from which thsy
act upon the light. But what has huilt
together the molecules of the corn! I
have already said, regarding crystalliue architscture, that you may, if you pleass,
consider the atoms and molecules to hs
placed in position hy a power external to
themselves. The same hypothesis is open
toyou now. But,if in the case of crystals you have rejected this notion of an
external arebitect, [think you are bound
to reject it now, and to conclude that the
molscules of corn are self-posited by
the forces by which they act upon
cach other. It would be peor philosophy to invoke an external agent in the
one cass, and reject it in ths other.
But, I must go still further, and affirm
that in the eye of scisnes the animal body
is just as much the product of molecular
fores as the stalk and ear of corn, or as
ths erystal of salt or sngar. Many of its
parts are obviously mechanical. Take the
hnman heart, for example, with its exquisite system of valves, or take the eye or
haud. Animal leat, moreover, isthe same
in kind as ths heat of a firs, being produced by ths sams chemical process, Animal motion, too, is dirsctly derived from
ths feed of tho auimal.
As regards matter, the animal body creates nothing; as regards fores, it creates
nothing. Which of you by taking thought
ean add ons cubit to his staturs? All
that las been said regarding ths plant
may bs re-stated with regard to the animal.
Every particle that entsrs into the composition of a musels, a nerve, or a boue,
has been placed in its position by a molscular force ; and unless the existence of
law in thess matters bs denied, and the
element of caprice be introducsd, we must
concluds that, given the relation of any
moleculs of ths bedy to its environment,
its position in the body might hs prsdicted. Our difficulty is not with the
quality of the preblem, but with its complexity ; and this difficulty might be mst
by the simple expansion of the faculties
which man now possesses. Given this
expansion, and given the necessary molecular data, the chick might he deduced as
rigorously and as logically from the egg
as the existence of Neptune was deduced
fromjthe disturhances of Uranus, or as conical refraction was deduced from the undulatory theory of light.—Condensed from
a lecture by Tyndall.
Iron Electrotypes.
The art of elsctrotyping, says a contemporary, already applied to myriad uses,
shows constant evidsnce of progress, especially in tbe successful dsposition for
practical purposes of metals that havs
hitherto heen considered intractahle.
Nickel-plating is uow common, and, while
cheaper, is for soms purposes suporior to
silver; and there is some reasou to snppose that by the employment of a smail
psreentage of some other metal to diminish the brittleness, the rather refractory
nature of the nickel coating may be hrought
more completely under the control of the
hurnisher, in lieu of the polisbing whesl,
than is now the case.
There are many purposes, however, for
whick a plating of iron would be, all things
considered, bstter than any of those now
familiar in elsctro-metallurgy; and to secure this has occupied tho attention of
some foreign experimenters, who have,
apparently, been very succossful in thsir
efforts.
At the late London International Exhibition (1871) were exhibited bank-note
plates, medallions, and a page of printingtype, elsctrotyped in iron, by a process
devised by M. Engene Klein, who is at the
head of the Chemical Department in the
Imperial State Paper Manufactory in St.
Petersburg.
The advancement of the iron electrotype
to a practical success has not heen accomplished witbout the expenditure of much
thought and experiment, and many difficulties haye had to be surmounted; but
the scisntific interest which attachsd to
the new development, and the eminently
useful applications of which he saw it was
susesptible, especially in the departments
of engraving and printing, stimulated M.
Klein to continus his experiments, against
what appeared to hs almost or quite insurmountahle hindrances.
His starting point was the steeling of
sngraved copper-plates, which process was
effected in a bath composed of chlorate of
ammonia and iron, to which he added a
small quantity of glycerine. On leaving
the bath the iron is as hard as tempered
steel and very hrittls. Reheated it loses
much of its hardness, and hscomes mallsable at cherry red, when it may be cut with
the graver as readily as soft steel.
Of the importance of the practical application of the process there can he no
douht whatever. By replacing plates of
copper by those of iron, greater facilities
will he afforded for producing publications,
works of art, and especially hank-notes and
checks. Iron electrotype plates are found
to be almost indestructihle in the process
of printing, while copper soon wears out—
much sooner, in fact, than wood. A late
issue of Engineering gives in detail the expsrimonts through which this important
process has advanced toa condition of high
practical value.