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Volume 26 (1873) (431 pages)

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Page: of 431

82
MINING AND SCIENTIFIC PRESS. {February 8, 1873.
(GORRESPONDENCE.
Case-Hardening.
Written for the Press.
It ie a very obvions fact, that a hard-working
surface will last very much longer than a oft
one, hesides doing away to a very greet extent,
with the likelibood of the two surfaces cutting
or seizing —thet bugbeer of all engineers. I
have seen.the elide-valves and velve-seets of
locomotive engines so soft, that face them down
ever so true, before they bad run for e month,
the seet would be worn en eighth of an inch
hollow, and the valve correspondingly round,
on tbe surface, thus destroying very meterially
the working power of the engine, as it would
be impossible in euch a cese for the engine
either to receive, cut off, or emit her steam
with tbe precision that is reqnired. The valve
motion, too, may be closed, all loet motion
teken out of pins, pin-holes, ete., but the
metel being soft, or merely smeared over with
potash, will, before the engine has made many
trips, give so much end wear away so quickly,
that it looks like a nseless expenditure of labor
either to repair or make machinery and send it
ont to work in that style. How, then, is it to
be avoided ; whet shell be done to remedy the
evil ?
As far as cast-iron is concerned, of conrse
notbing cen bedoue toward meking that herder
then if naturelly is; but there is a procese by
which wrought iron cen be mede so extremely
hard as to equal herdened steel—thet process is
case-hardening. I heve been surprised to find
thie so mnch neglected both in the Eastern
Stetes and on the Pecific Slope. The process is
eo simple, and can be done with so little -expense thet, considering tbe immense adventages to be gained, it bas been a wonder to me
why there was not a case-bardening furnace put
upatall machine shops. I have essisted et casehardening in Europe and also in this country,
and for the benefit of mechanics and the trade
generally, I will give, in es clear a way as I
can, the result of my obeervation and experience,
Afurnece shonld be constructed of stone,
well cemented together, walls not less than one
foot in thickness; the size of furnace, of course,
would be mede to suit the qnentity of work
each shop hed to do. Iron rods end stays
should be worked in with tbe masonry across
the furnace on which to lay the box, directly
nunderneath being the fire space, the grate of
which should stand one foot from the ground,
eo as to allow a good draft nnderneeth and elso
room for the ashes to fell. If not convenient
to build a brickor stone chimney, stovepipe
will enswer the purpose.
Tbe box ehonld be made large enough to hold
the different-sized pieces of metal to be hardened; but it is better to bave two boxes, rather
then one too large and nnwieldly to manege; as in
thet case troublo is likely to arise in getting the
box out of the furnece, it being so extremely
hot that it is impossible to handle it except with
very long tongs, rekes, ete. The box should
be made of % inch sheet iron, well riveted together with angle iron.
The meterial used io mixin witb the work
consists of bonee bnrned toa chercoal, with
leather shevinge, burned or not burned—it does
equally as well. Indeed, in some shops neither
the bones nor the leather is burned at all; but
cnt or mashed up very fine. This is mixed with
chercoal end distributed carefully among the
work to be hardened. If a piece of metal is
of any coneiderablelength, cure should be taken
to pack it well, for if it should rest only on its
two ends it would surely get sprung in the
middle, end vice versa. Ley the work carefully
among the prepared stuff—one layer of stuff on
the bottom of the box, then as mnch metal as
can conveniently be laid down withont letting
the pieces touch each other; another layer of
chercoal, etc., on the top of that, eeeing that ell
the various holeein the workare wellfilled; then
more work, and eo on till the box is full. When
fastening down the lid, it is ready for the furnace.
When the door of the furnace is closed, unless it fits very close, put some fine clay all
round so ae to effectually exclude all cold
drafts that otherwise pass through the furnace.
Some man shonld be detailed to attend to the
fnrnace, and keep upa good fire, day and nigbt,
so that the box is kept at dull red heat all the
time. The time for keeping it in the furnaceis
generally twenty-four houre. At the expiration
of that time tbe box should be drawn, and cold
water having been previously prepared closeby,
it being kept cold by a continnous stream from
hose or otherwise, the various pieces of work
are picked ont and ae expeditiously as possible
dropped into the water.
Let me say, here, that thongh it shonld be
taken from the box as quickly as poseible, to
prevent the work from sealing, yet it sbonld
he done with the greatest coolnese, I have
have eeen men with their pokers and tongs dab
into the red hot maes to wrench up from the
bottom the pieces that lay there, either through
excitement or ignorance, forgetting that ae the
work is red hot, the smallest blow will raise a,
nasty burr, which may prove tronblesome to get
off afterward. A small burr raised on the edge
of, or in a hole that has to work, has occasioned
the necessity of softening to get it out, as itis
impossible to touch work so hardened with a
file of eny description.
Tf the fnrnece has been ettended to properly
the work will now heve a surfece ranging from
1-32 to 1-16 of an inch in thicknees, so hard
thet nothing but the grindstone or emery will
be eble to effect it, in making the various parts
work together freely. A high and durable polish can now be pnt on by rubbing with emery
cloth, andif the work has been carefully filed
up, while in a soft state, it will look very nice
indeed; but if, on the contrery, it has been
filed too hastily or too carelessly, and deep
scratches left, it will be impossible to polish it
up, es the scratch will have widened and got
bleck, defying the power of the polisher to
make it anytbing else, buta deep, ugly seratch.
The filing up work to be hardened, and leaving
deep marks and putting on a high polish, to
hide them for the time being after they come
from the furnace, is very objectionable; it looks
detestable to a practical mecbanic. Only
wronght iron can be snbjected to this process.
Cast iron is simply made more brittle.
A master mechanic thet I wes once working
for, desired me to put in the box a piece of
cast iron to test the effect, stating that he
thought if the hardening process wes good
for wrought iron, it must he equally good for
cast iron. I did es I was desired, end efter ell
was cooled off I took the piece of castiron and
snapped it in two with my fingers.
If crank pins ere required to be hardened,
tbe plain part that goes in the wheel should be
well wrapped up with cley, so as to prevent as
much as possible the absorption of carbon by
the metal, and when cooled, they shonld be put
in a trongh with water deep enongh to cover
the working part, tbe other being mado to stand
above the weter. MEcHanic.
Carlin, Jannary, 1873.
Coal for Domestic Use in San Francisco.
What Kinds are Used in San Francisco—Where
They Come From—Quantity, Quality, Etc.
Nearly all the coal used for domestic pnrposee in California is mined on the Pacific
slope. Weet Hartley is used to some extent,
bunt most of thet sold by retailers for West
Hartley is either mixed or entirely of eome
other kind. There isno true coal fonnd west
of the Rocky Mountains, with the exception of
some veins on Vencouver Island, end possibly
in some other portion of British Columbia.
Tbe coal veins of California and Washington
Territory ere of later geological formation than
the enthracite beds of Pennsylvania end other
Eastern Stetes. The Pacific coast production
is a species of lignite, not properly coel. Anthrecite, sometimes called stone coal, is hard,
bleck coel, does not soil the fingers when
touched, fracture conchoidal, decrepitates in
burning, kindles with difficulty, contains e very
large proportion of cerbon, very little oxygen,
hydrogen, and nitrogen. Bituminons, or soft
coel, varies much in color, weight and quality.
Some species heve a luster more waxy then
that of anthacite, fracture uneven, often divided by joints into parallels; from 73 to 90 per
cent. carbon, end from 8 to 22 per cent. oxygen,
hydrogen and nitrogen, with considerable
earthy matter and ash, The term ‘‘Bitumen” as epplied to coel does not mean that
it contains minerel pitch, bnt that oxygen,
hydrogen and nitrogen giveit a more inflammable cheracter. The bituminous coals are
divided into sorts eccording to their burning
properties, such as “‘free burning,” ‘‘smokeless,” ‘‘non-ceking,” etc. The caking coals
are those which tend to partially fuse while
burning, emitting smoke and jetsof ges. A
single seam of coal sometimes contains layers
of various quality. ~
Mount Diablo Coal.
The shipments of coal from the Mount Diablo mines are larger than those of any other
mine on the coast, amounting to about 180,000
perannum. The coal is used mainly for the
generation of steam. It is consumed in steamers, mills, and manufacturing establishments.
Some years ago, before the miners had penetrated to any great depth, the coal contained
considerable enlphur, which emitted an nnpleasant odor while burning, and injured the
repntation of the coal for domestic use. Since
the opening of the Black Diamond, Union and
Independeut veins, the quality has improved,
and although little is openly sold for domestic
use, it is often disposed of under other names,
and the housewife does not know that she is
bnrning that ‘nasty sulphur stuff.’”’ The
miners are now working in solid coal, of good
quality. Ahont twenty per cent. of this coal
reaches the market in the form of screenings,
which ie sold at a lower price than the lamp
coal. In order to burn it without waste, turaces are constructed with bare set close. It is
the lowest-priced coal in the market, bringing,
by the cargo, about $6 per ton.
Althongh Diabio coal is much used on steamers, it ie not taken on long voyages, the reason
for which, it has heen said, is its liability to
spontaneous combnstion. This the owners of
the mine deny, saying itis no more liable to
spontaneous combuetion than is Cumberland
coal, which is used extensively on ocean steamers. The Pacific Meil Company have arrangements for supplies of coel at prices less than
can be produced here, excepting possibly, the
screenings of tbe Mount Dieblo coal, which is
not suitable for the use of ocean steamere, An
experiment recently made by Allen Wilcox, et
his works, No. 21 Front street, ehowed very
little difference between the reletive value of
Mount Diablo coal and Oregon pine for generating steam to drive a water-lifter. He ascertained that one ton of good screenings, costing
$7 per ton, will raise 432,000 gallons thirty-five
feet, equal to one and two-third conts for each
1,000 gallons. One cord at $8 per cord, will
raise 456,000 gallone thirty-five feet high,at the
vate of one end three-fourth cents for eech
1,000 gallons. Reckoning wood at $5 per cord,
each 1,000 gallons will cost one cent end one
mill,
Bellingham Say Coal.
Tbe Bellingham Bay coal is used almost exclusively for domestic purposee, although it
leaves a large quantity of eshes, and therefore
makes considereble dust in the heerth or grate.
It is a free-burning brown coal, with slaty
cleavege and brillient conchoidalfracture. Any
person familiar with it can recognize it at a
glance. Tbe mineis on the eastern chore of
Bellingham Bay, in Washiugton Territory, and
is more favorably located for shipping purposes then auy other on the coaet, being et the
very shore of the Bay, where it cen be teken
on hoerd vessels et little expense. The property includes 1,641 acres of timberland. There
is a good whert at tbe mouth of the pit, where
vessels are loaded. The deposits are very extensive. Itis eimilarly to the Seattle coal in
quelity, end the latter hes sometimes been sold
for Bellingham Bay to persous who had become used to burning it, and desired thet particular kind. Itis a fact that people form at~tachments for certain kinds of coal. Often
.more in eccordance with their prejudices than
from any good, clear jndgmeut, and they persistin having coel called by that name even at
a higher price than they would heye to pay for
the seme articlo under @ different name. Some
dealers sell Coos Bay, Seattle, Bellingham Bay
and Rocky Mountein allfrom the same heap,
whicb is very likely to be from Mount Diablo,
the very name of which emecks of the evil one,
to say nothing of the sulpbur, which purchaeers wonld be snre to smell if they only knew
whereit came from. The fact is, the lower
etrata of Mount Diablo coal is as free from sul. phur es other coals of better reputation. Tbe
Bellingham Bay Company hasbeen unfortunate
during the lest four or five years, the mine haying been several times on fire, and also flooded
with water. It is now in working ordcr again,
.and is sbipping 3,000 tons per montb, with a
prospect of speedily increasing the amonnt
to 10,000 tons per month. Tbe compeny own
their own vessels—tbe ships Lookout and Germania, of abont 1,500 tons carrying capacity
eech, and the bark Amethyst, of 500 tons. The
stock is mostly owned in San Francisco,
Coos Bay Coal.
Tbe Eastport Coos Bay coal mine is situated
near Coos Bay, Steteof Oregon ;the land belonging to the company (consisting of 1,600 acres)
is nearly all nnderlaid by a coal deposit. The
distance from the wherfto the mouth of the
mine is tbree-fourths of a mile, and the loaded
cars descend to the water’s edge over a railroad
of easy grade, by force of gravity, end are returned to the mines by mules. The coal is
teken from the wherf se received, withont
screening. Itiea clear, hlack coal,; with lustrous conchoidal fracture, free from iron pyrites, no trace of sulphur, leaves comperetivaly
little ash, and burns without any disagreeable
odor. Itis not so easily kindled as Seattle or
Bellingham Bay, is less inflammable than
Rocky mouutain coal, cakes comewhat in burning, and gives out considerable gas, which is
consumed in puffs, withont odor. The coal of
the Newport Coos Bay Company is of the seme
general character. The cost of the coal delivered in San Francisco was formerly about $7
per ton. The Eastport Company, hy the construction of a tug boat and other facilities,
have rednced ecomewhat the expense of reaching market. By aid of the tug they are enabled to cross the ber with less hindrance than
formerly, The use of this coal, as well as the
Seattle, has been very greatly increased by the
suspension of work in the Bellingham Bay
mines. Although the cost is less than formerly, the price is higher, being about $12 por ton
by the cargo. The Eastport Company sold
20,000 tons last year, lying one month idle, on
account of a strike of the workmen. The Directors have declared a regular monthly dividend of one per cent. on the capital stock.
Seattle Coal.
The Seattle is an excellent quality of lignite,
not properly coal. It burns firecly, makes a
cheerful fire in a grate, and answers well for
cooking purposes, lighting more easily than
most other kinds, and can be used where there
is less draft than is required for Coos Bay
coal. The Seattle mine is seventeen miles from
the town of Seattle, Washington Territory.
From the mine to the lake is four miles, over
which the coal is shipped by narrow-gauge railroad. The coalis conveyed from the mine to
vessels lyingin port at Seattle withont emptying the cars until the coal arrives at the vessel’s side. The Company takes out an average
of eighty tons per day; employ abont 120 men,
two steam tugs, two large barges, one steam engine, 40 horses and 160 two-ton cars. In 1871
15,000 tone were shipped, two-thirds of ;which
came toSan Francisco, In 1872 they took out
35,000 tons, of which 25,000 were brought to
this port. It brings $12,50 per ton by the
cargo. The expenses are about es follows:
$3.50 per ton to mine it and putit in ships at
Seattle; $5 per ton for freight, leaying a net
profit of $4 per ton, or 30 percent. The owners of the stotk are residents 6f San Francisco
and New York city. The demand for tbe coel
is steadily increesing. If the Company owned
ships in which to bring their coel to market,
they could sell fora lower price and make more
money.
Experiments With Coal,
Two years ago a series of very carein] experiments were made with various kinds of coal by
Chicf Engineer Isherwood, at Mare Island, in
order to ascertain the steem-generating power
of the coal, the comparetive qnentity of combnstible meterial in each, the rate of combnstion,
etc. His official report hes not yet been published,
but the following are some of the results escertained. Weselect only those coele which are
used toa greet extent in thie market, being the
brown coal fiom Australia, Vancouver’s Island
end Washington Territory, and the lignite
from Oregon, Californie and Wyoming. [No
experiments were made with the Seattle coal,
for which there is mnch demend here]:
ge 2 F 94
cy WE S Ey ee
5 By
= a g =) g
Ss 8 ie ie
s e is] a GI
z E ei : 5
Lbs. coal consumed in " is ‘ 4
: 1 10,225 7,486 11,010 9,860
al, . 2 991 2,507 934 1,55
Per cent. of tne coal ae
in ashesand clinker, 8,09 12.36 24.52 1248 14.08 16,62
Lbs. of coal consume:
fer hour.. -» 358 384 426 311 460 4lt
Lbs. water vay rod
from 1 Ib. of conl. 7,042 5,326 3,905 4,384 3,782 4,535
If a test of this kind were made at the preseut time the resnlt would be more favorable
for the Coos Bay and the Diablo coels, tban is
given ehove, for the reeson that a better quelity of coel has been obtained by deeper excevatione, From tbis experiment, as well ae by
other tests applied, itis evident that certein
varieties of coal sold in this market are not
properly classified. A greater price is demanded than the escertained quelity of the coel
justifies.
Experiments have also been made et Mare
Island with a view to determine the number of
ponnds of coel required as an equivalent for
one cord of the best live oak wood obtainable
in this market, the resnlt being es follows:
Nanaimo, Vancouver Island, B. C...
Bellingham Bay, Washington Terr‘
Seattle, Washington Territory..
Rocky Mountain, Utah....
Mount Diablo, California.. 4
Coos Bay, Oregon.. .ceeeee sees caeeeeeenarensees
The present retail prices of coal per tou in
this market ere as follows:
Sidney; $17; Nanaimo, $16; Bellingham
Bay, $15; Mount Diablo, $12; Coos Bay, $15;
Rocky Monntain, $16; Seattle $16.
The entire amount of coal production and
importation during the lest yeer was not far
from 500,000 tons, of which 180,000 tons were
from Mount Diablo; ebont 115,000 were from
Sidney; and 26,000 from Nenaimo, Vancouver
Island—a kind of coal used principully in making gas; asmall quantity of Chilean coel was
received, amounting to say 3,000 tons, and
about 29,000 tons of English Coal. The importations will undonbtedly continue to decrease, until none is received from abroad except as ballast. The home production will in
a fewyears fully supply the demend. New
discoveries ere being made of deposits within
eosy reach of market, end should the quality of
the coel prove as good es that already developed the price of coal mnst eventually de~
. creaee,— Bulletin,
Professor Agassiz on the Negro.
In a recent lecture Agessizremarked: ‘I have
pointed out over s hundred specific differen+
ces between the bonal and nervoue systems of
the white man and the negro. Indeed, theiy
frames are alike in no particnlar. There is no
bone in the negro’s body which is relatively the
same ehape, size, articulation, or chemicelly of
the same composition as thet of the white man,
The negro’s bonee contein a fer greater proportion of calcereons salts than those of the white
man, yen the negro’s blood is chemically a
very different fluid fromi that which courses in
the veins of thewhite man. The whole phyeical organization of the negro differs quite as
manch from the white man’s as it does from that
of the chimpanzee—that is in his bones, muscles, nerves and fibres, the ohimpanzee has not
much farther to progress to become a white
man. This fact science inexorably demonstratee.
‘* Climate has no more to do witb the difference between the white man and the negro than
it hee with that between the negro and the
chimpanzee, or it has between the horse and
the ase, or the eagle and the owl. Each is a
distinct and separate creation. The negro and
the white man were created ae specifically different as the owl and the eagle. They were
designed to fill different places in the system
of natnre, The negro is no more a negro by
accident or misfortune than the owl ia the kind
of a bird he is by accident or misfortune. The
negro is no more the white man’s brother then
the owl is the sister of the eagle, or the ase the
brother of the horse. How stupendous, and
yet how simple, is the doctrine that the Almigbty maker of the nniverse has created different species of men, just ae he has different
species of the lower animals, to fill different”
places and offices in thegrand machinery of nature,”