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Volume 045-4 - October 1991 (8 pages)

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Page: of 8

From these bins, the ore was transported to the stamp
mill and fed into the Hendy feeder, from which it was
admitted to the mortar box of the stamp mill. The mortar
box is the trough in which the stamps operated. The
fm gradual feeding of the ore was controlled by the center
» stamp.
STAMP MILL WITH AMALGAM TABLE
Inside the mortar box there was a curved piece of
silver plated copper which was called a chuck block.
Water and mercury were introduced into the mortar box.
As each stamp dropped 90 times per minute, there was
considerable movement of the water and the mercury.
The mercury picked up the gold as it broke loose from
the rock, forming an amalgam which attached itself to
the chuck block. The amalgam was removed from the
mortar box at regular intervals. The amalgam is actually a solution of gold in mercury, similar to the
solution of sugar or salt in water.
At the other side of the mortar box there was a screen.
The ore was milled in the stamp mill until it had the size
of fine sand, fine enough to wash through the screen. The
mixture of finely milled ore and water flowed from the
screen onto the amalgamation tables. These were covered
with silver plated copper sheets which had been treated
with mercury by rubbing it into the silver. As the pulp
flowed over the table, free gold was picked up by the
mercury. The person supervising this process could tell
by watching or feeling the amalgam when more mercury
should be added to the tables or to the mortar box. The
more gold the amalgam absorbs, the firmer it gets. It
should have the consistency of putty. If too little mercury
was added, the amalgam turned hard and could not be
29
scraped off. In this case it was necessary to burn the
plates off and resilver them, an expensive operation. The
trick was to keep the amalgam pliable.
At regular intervals, the plates were scraped with
rubber squeegees. The recovered amalgam was brought
to the Bullion Room.
Another way to remove the gold from the ore was to
pass the pulp over
ashaker table. This
table had wooden
riffles from which
the gold was
recovered, just like
in a Sluice Box.
Especially rich
ore and concentrates were ground
in a Berdan pan.
This Berdan pan
was driven by a 24
inch diameter
Pelton wheel, SHAKER TABLE
operating at 192
RPM _ through
action of water
under a 30 foot
head. The panitself
rotated at20 RPM.
The iron balls
which performed
the grinding
weighed 100
pounds each. This
pan ground much
finer than the stamp
mills. The mixture
of water and finely
ground ore washed
over the rim of the pan to be treated further at another
place in the mine.
The amalgam, collected at various places was put
into chamois skins and squeezed until all free mercury
had been forced out. The amalgam was then placed in
amalgamation boats, which were placed in heavy retorts.
Two of such boats, one made of iron and the other made
of graphite, can be seen in the museum. A pipe, which
led to acondenser, emerged from the lids of these retorts.
The amalgam which is after all nothing but a solution of
gold in mercury was heated to 700 degrees F. or more.
This caused the mercury to vaporize and pass to the
condenser where it was condensed to liquid mercury
again. This mercury could be used again in the recovery
of gold.
The gold left in the retorts was put into a large
graphite crucible. Many such crucibles can be seen in
the museum. After a flux was added, the crucibles were
placed in a furnace and heated to about 2,000 degrees F.
BERDAN PAN