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Volume 12 (1866) (428 pages)

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24 She Mining
ws
wud Scientific Press,
re
Mining and Scientific Press,
W. B. EWER,..sccceesseees SningOnoeD ae oes Senion Epitor,
Q. W. Mt. SMITH. W. B. EWER. " A. T. DEWEY,
DEWEY & Co., Publishers.
Orricze—No, 605 Clay street, corner of Sansome, 2d floor.
Terms of Subscription:
One copy, per annum, inadvancc,..
One copy, six months, in advance,.. Ges
dxaFor snle by Carricrs and Newadealers. .2y
wee BS 00
3 00
It is Impossible for editors to know atx the merits
and demerits of their correspondence, consequently the
reader must not reccive the opinions of our contributors
as ourown. Intellizent discussion fs invited upon all sides
and the evidence of any crror which may appear will be re,
ceived infriendshlp and treated with.respect.
American and Foreign Patents.—Letters Patent
for Inventors can be secured, in the United States and foreign
countries perouey the Mining awn Scientiric PREss PaTBNT
Acency. We offer apniicants reasonable terms, and they
can rest assured of a striet compliance with our obligations,
and afaithful performance of atl.contracts. For relerence,
we will lurnish the names of numerous partles for whom
we have obtained patents during the past two years.
. Favorable to Inventors.—Persons holding new Inventions of machinery and important improvements, can
baye che same illustrated and explained inthe Minine anp
ScrentiFic Presa, free of charge, if in our judgment the
discovery ia one of real merit, and of snflicient interest to
our readers to warrant publication.
Payment in Advance.---This paper will not he sent
tosubscrihcrs beyond the term paid,for. The publishers
well know that a good journal cannot be sustained on the
eveditsyatem.
San Evancisco:
Saturday Morning, Jan. 13, 1866.
A State Mining Convention.
Pursuant to the request of several mining journals and
representative mining Individuals, the association
kKnowa .as the “ Californin Mining Bureau,” of San Francisco, through their Board of Trustees, have issued the following cali for a Mass Convention of the miners of Califorpia:
Resotyeo, That a Mass Convention of the miners of the
State of California, be and is hereby called to assemble in
the city of Sacramento, on WEDNESDAY, the 17th of Janwary, A.P, 1866, at 12 o'clock, and that any person engaged
in actual mining operations shall be eligible to a seat in
said Convention.
JOSEPH W. LOW, Vice-President.
J.B. Wmtcoun, Recording Sccretary.
San Francisco, Decemher 6, 1965.
COPPER SMELTING IN OALIFORNIA.
In an editorial article in the Hvening Bulletin of the 10th instant, on the subject of
“ Copper Smelting,” that paper commits several
egregious errors, which come within our province to correct. ‘Tbe subject of copper-smelting is now pretty well understood by all who
arc seriously engaged iu tbe business, and
there are no good reasons why errors or mistakes need be made. Mining for copper has
been carried on in California for some four
years ; and copper smelting has been practiced
for about two yeurs. If failures have been
made, they must be attributed either to experiments in uniried processes, or toa lack of information upon tbe subject, which is within the
reach of all, i
Ist. The Bulletin says : “ At present ores nn“ der 18 per cent. are not cousidered profitable
‘to mine.” This is quite a mistuke. The Union,
Keystone, Calaveras, Empire, and Napoleon
mines have sbipped ores of 15 and 16 per cent. ;
and sometimes C. I’. Meader & Co. bave shipped profitably 14 per cent. ores. The fact is,
it is impossible for any onc to generalize what.
is tbe lowest Hmit of percentage which will
pay; the conclusion depends altogether on the
‘locality of the mines, and the means of transportation. According to the Bulletin, it would
seem that all tbe mines are equidistaut from
San Francisco, and that all copper ore comes
through Stockton ; thus ignoring, in a manner,
the mincs of Amador, El Dorado, and many
other couuties.
2d. That paper speaks of the uncertainty of
the yield of ores. Now, there is scarce anything which can be more exactly ascertained
than the perecntage of copper coutaincd in
ore, and both seller and purchaser may know
what they sell aud buy. There is a very plain
und cdsy way of sampling, adopted by people
.engaged in that kind of business ; it consists
‘in taking one sack out of every 50, 75, or 100,
which is crushed in a stamping mill; then
carefully mixed—half of that taken off; then
inixed again; then half of that taken off, and
the balance again mixed ; nnd so on, until the
mass is reduced toa quantity of six or four
pounds, or less, which is then divided into four
packages—two for two separate assays, from
which an average is taken; the two others are
kept as reference in case a third assay sbould
be necessary.
3d. The Bulletin says that the great bulk of
the copper ore obtained in this state is shipped
“to be smelted in Swansea, Wales, while the
“balance is shipped to Boston for the same pur“pose.” If the writer in tbat paper will consult
. its own columns of January 2d, only a week previous, he will learn among the shipments from
this port for 1865, tbe following facts witb regard to copper ore:
Shipped to Boston; 170,305 sacks..... 10.644 tons.
Shipped to New York, 120,451 sacks..., 7,528 '
FYNT8 coo MRR pa gO00G0nsoponcaehe00G 18,172 tons.
Shipped to Great Britain, 172,197 sacks..10,762 ‘*
Total of copper shipments for 1865;..28,934 tons.
The Bulletin evidently ignores the existence )
. of New York in our copper shipments. We
have reckoned each sack of ore at 125 pounds ;
rather under the average weight, if anytbing.
The bulk of California copper is not shipped .
to Swansea, but to our own furnaces at the
East. :
4th. The Bulletin calculates an expense of
$4.50 for sacks for each ton of ore. That
amount is wrong; a buyer of ores accounts, or
at least should account, for nll sacks which are
not worn out and destroyed during the trip
from this port to Swansea or Boston. The
Union mine and Keystone get one-half, aud
often more, of their sacks back; and sometimes a sack makes three trips; and sometimes sacks are only used for carrying the ore
from the mine to Sau Francisco. This is done
when several bundred tons of one-grade ore are
forwarded ; in which case the ores are shipped
in bulk; that is, they are emptied iuto the
hold. ‘That system of shipping bas been mucb
used lately, and to ndvantage—whether to the
profit of the miner or shipper we know not.
5th, The Bulletin says: There “ cannot be
sncb a difficulty in smelting copper ores that
the cost here will exceed that of smelting in
Swansea, where, to use extremely poor ores
ecouomically, they grade their orcs for smelting down to 4 percent. By the Swansea pro“cesses at least seven smeltings have to be
“gone through with before commercially pure
“copper from sulphurets is produced. We
“have no such low grade ores as to require
“such a percentage on the score of economy,
“and, cousequently,a less number of smelt“ings and handlings will counterbalance the
“increase cf cost in smelting at the miues.”
There is not more difficulty in smelting,
properly, copper ores, tbau in smelting iron
ores and mauufacturing engines, building ships,
orany such like; it requifes only men who
understand their business—and a3 to the cost,
the position of California cau be very clearly
defiued. Say that, at the lowest rates, we pay
$35 per ton for shippiug a tou of ore to Boston
and Swansea. For bow much less can we
afford to smelt here? The differeuce will coustitute the profit—lcss the freight of the pig
copper to a market (because we cauvot caleulate on cousuming more than one-tweutieth
part of our production at bome;) besides giyhing employment to mauy laborers. :
Itis a mistake which is not confined to the
Bulletin alone to suppose that Swansea smeltcers grade their ores down to 4 per ceut.—they
generally bring them to an average of 6 per
ceut. and often to 8—grading their own ores
up, and the foreign ores down.
There is not such a process known as the
“Swausea Process ;” we know only of the
“Welsh Process” heing used iu Wales; nor
is tbis process performed invariably in “seven
operations.” When carbonates are in tbe
market, which is generally the case, the total
operatious amount to six, sometimes to eight—
the number of the operations depending generally upon the character of the ores; but
sometimes beiug determined by tbe custom of
the smelter, with but very little reference to the
characteristics of the mineral.
Nor is there anything to justify the Bulletin
in concluding that since we have richer ores,
we need not go through the same number of
operations—whether the Welsh smelter works
4 or 10 per cent. ores, he goes through the
usual routine. It is ouly in case he has to
smelt a particular class ore such as car-.
bonates and oxides, together or separate, that
the number of operations can be diminished.
But what is the use of dwelling so much on
tbe Welsh process iu conuection with smelting
copper in California? It is of no practical use
tous since that system cannot be adopted
bere. Up to this day there are many people
who think that none but Englishmen. understand how to work copper successfully—or at
least that none but the Welsh system is: ood}
for smelting copper.
erroneous. i
There are three ways of working copper ores ;
smelting in reverberatory furnaces, smelting iu
blast furnaces and treating by lixiviation. In
France, Germany, Sweden, Norway, Russia
etc., they use generally blast furnaces ; in England, Spainand Chile they use reverberatory
Nothing can be more
furnaces; in the United States, they use both ;
but hlast furnaces much more than the others.
What is tbe reasons of such difference? In
all countries the art of smelting copper is well
uuderstood, but the work is performed accordiug to the conditions of price, quality of fuel
and labor. In England, where fuel is cheap
and good; where expericnced help is found in
achievement ever accomplished in metallurgy !
Just see, we are accomplishing in California, by
one operation, what requires in England six,
seven and somctimes eight onerations.
9th. The Bulletin theu adds, * What loss of
copper, if any, occurred during the process, we
have not learned.” Let. us inform the scientific
editor of the Bulletin that there is never any
furnace operation without some loss. In Germany the slags assay from one-half of one perceut. to seven-eighths. ‘I'he poor slags of the
Meader Smelting Works, at Copperopolis, assayed for a long time only one per cent,loth. The Bulletin says : “Ihe process was
discovered by John C. Chapmau, a farmer in
Geneses: Valley, who had no practical knowledge of copper. mining or suiclting.” ,
Now, let usinform tbe lucky farmer of Genesee Valley, or any other mau, that if he can
treat nine per cent. copper pyrites in such a
manner, he can command a million of dollars
for bis process in England, and as much in the
United States ; for, if the Bulletin is.correct,
Mr. John C. Chapman bas found what metallurgists and chemists have been seekiug for, in
abundance and paid but little, the reverberatory
furnace—Welsh process—flourishes. In California where there is uo mineral coal fit for
smelting purposes, where the, required kind of
laborers are few and wages very high, we must)
employ blast furnaces. Any attempt to copy,
here, the Welsh process, will result ina failure
—vide Antioch. Therefore what is the use of
talking of Swansea smelting aud calculating on
tbat for our copper interest ? ;
6th. In speaking of the Plumas Copper
Smelting Company, the Budletin seems to iguore the fact that other similar works bave been
established in this State.
There are the Meadcr Smelting Works, at
Copperopolis, where nearly 3,000 tons of eight
per cent. ores were smelted last year. These
works will be augmeuted this year to « capacity of twenty furnaces, so that teu may always
be running, with a capacity to smelt 100 tons
of ore per day.
There is the Chowchilla River Copper Smelting Company, in Mariposa county, where they
have been working for the last fourteeu months. )
Vhere are the Launtou Works, at Campo}
Seco, Calaveras county, which have been runuing actively and successfully since October .
last.
There are copper smelting works now in.
process of erection in the neighborbood of San
Francisco, of which we shall probably speak
more fully in future. .
ith. The Budletin tells us that the Plumas}
Copper Smelting Couipany shipped ten tons of
con mercially pure copper,” “ assaying 96 per
ceut.,” and that the metal was obtained by oue
smelting, Now, 96 per ceut. is not commer-.
cially pure—98 per ceut. is hardly so. We}
have not seen these teu tons of copper, but we.
doubt very much that they have bcen obtained
by one smelting. We are perfectly aware that
metallic copper can be obtained by the lirst
operation ; all that is necessary for that is to
carry the oxydation and desulphurization to a.
high degree, aud then the product of the fur-.
nace will be about two-thirds matte, of Irom)
33 to 45 per ccnt. copper, and one-third metallic copper, containing from 75 to 90 per cent.
of copper ; the proportion of 96 per cent. must
be exceedingly small. ‘That operation is what
the German furnaceman calls reichschmellzen. .
But we never heard belore that al of the!
roasted ore charged in the furnaces yiclded its
copper in the shape of 96 per cent. purity! At
auy rate, some matte, or regulzs, as it is also
called, must have been prodnced with that 96
per cent. copper !
8th. The process of roasting or calcining to
which the Bulletin alludes, is nothing new—it
having been practiced for the last 800 years, .
and has been repcatedly described in thc!
columns of the Minino ann Scirntiric Pruss.
What is certainly new, though, is the statement
made that ze base metals are all destroyed.
What! sniphur, nickel, cobalt, manganese,
arsenic, antimony, etc., have all these been expelled? What has become of the irou, lead,
phosphorous, cte.? Truly, this is the greatest
vain, for’a century.
. In another: passage, the: Budletin says, in
speakiug of the roasting process > .“ The wood
being ignited, the heat causes the solphur in
the ore to burn and consume itself,” cte.
Now, tbat is not exactly the case; if the
roasting operation is well conducted, only a
small proportiou of the sulphur is denn, and
such a degree of heat ouly is gencrated as to
cause the lumps to dilate and to allow the
sulphurous fumes to escape along with some of
those base metals, such as can be evaporated.
Tne Gorp-Beartxe Rockxs.—Owing to circumstances which it is not necessary to explain,
Prof. Rowlandson’s series of articles on the
Age of Gold-Bearing Rocks will be continued
a few weeks more. In the course of the
papers which will issuc in future, a brief resume
will be given of the geological circumstances
accompauying the most celcbrated ancient and
modern gold ficlds. Those who have followed
the Professor in his articles up to the present
timc, must buve observed that, on exclusively
chemico-metallurgic gronnds, he has for many
years becn disposed to dcem it probable tbat
auriferous and argcntiferous vcins would be
found enclosed among other rocks than those
of palaozoic age; amoug which rocks only it
has heretofore been ably and successlully contended by Sir Roderick Mnrcbison, and ndmitted as an axiom by geologists generally,
that snch veins could be found. From the
. taanuscript already in our posscssion, we venture to predict that the future papers will not
flag, but will iucrease in intcrest. Should the
Professor fairly establish, as a fact, that gold
and silver veius exist in rocks of more recert
date than those only which have previously
been accepted as the matrices of ‘the noble
metals—not only on the American continent,
but also in other parts of the world—the fact
will form a memorable era in the bistory of
mining; and Challenges especial attention,
when it is remembered that the inferences arrived at have been drawn, by purcly scientific
deduction ; quite as mach so as the predictions
of Le Vecrier and Adamg as to the existence
of the planet Neptune; prior to its becoming
visible through the aid of the astronomer’s
telescope.
To CorresronpEents.—The following communications have becn received, and are on file
for publication :
Continuation of “ The Age of Gold-Bearing
Rocks,” by Prof. Rowlandson. 2
A letter from Capt. Samuel Adams, on the
“ Successful Navigation of tbe Colorado River
by Capt. Thos. KE. Truworthy, of the Pacific
aud Colorado Steam Navigation Company.”
A commuuication from Lower California, by
« Aviador.”
A letter.from Partzwick, Mono county, Cal.,
by “ X.”
Markleeville correspondence, from “Sirrom.”
“ Hotel Telegraph,” by J. Mosheimer.
“Table Mouutaiu,” by J. A. Jenniugs.
Letter from Nevada City, by “ Nevada.”